4.8*76m Rotary Kiln

• Customization: Available
• Application: Construction
• Certification: ISO9001: 2000, CE
• Model NO.: 4.8*76m rotary kiln
• Customized: Customized
• Automatic Grade: Automatic
• Tukey Project or Exclude Civil Works: Process as Per Design
• Type: Cement Plant
• Condition: New
• Transport Package: Seaworthy Packing by Wooden, or Steel
• Specification: 4.8*76m
• Trademark: Pengfei
• Origin: China
• Production Capacity: 5000tpd

Product Description

Φ4.8×76m rotary kiln




1. Technical performance
Dry process precalcining kiln
Specification: Φ4.8×76m rotary kiln
Capacity: 5000t/d
Inclination: 4%
Rotary speed: Main driving 0.35-4 r/min;
           Auxiliary driving 8.52 r/h
No. of support: 3
Sealing type: Kiln head, steel sheet sealing;
           Kiln tail, cylinder compacting sealing
Cooling for kiln head: Air cooling
Type of thrust roller: Hydraulic thrust roller (with oil pump station for thrust roller)
Driving type: single driving
Main driving motor: ZSN4-400-092
Power: 630 kw, Rotary speed: 1500r/min, Rated voltage: 440v
Main reducer: JH710C-SW305-40
Cooling coil cooling, center distance 1570mm, Nominal speed ration 40
Auxiliary motor: Y225M-4  IP44   45kw
Auxiliary reducer: JH220C-SV302-31.5
2. Major components
Shell part
Driving device
Supporting device ( Supporting device with thrust roller ) 
Oil pump station for thrust roller
Sealing device for kiln head and kiln tail
Cooling air pipe
Special tools for rotary kiln,etc
Total weight of equipment: 
841000+13000 ( special tools for rotary kiln ) =854000kg
2.1 Shell part
2.1.1 Shell
Thickness of steel plate for shell: 28-85
Total weight of shell is 368000kg, including 20g is 366750kg, and the other is Q235.
2.1.2 Shim plate
 The shim plate for the shell should adopt the more changeable structure type .
2.1.3 type
The type should adopt the rectangular and solid structure, its material is cast steel and it should normalizing treatsd.

Specification(m)			φ2.8/2.5×44	φ3×48	φ3.2×50	φ3.3×50	φ3.5×54	φ4×60	φ4.3×64	φ4.8×74	φ5.0×74		φ5.6×87		φ6.0×95
Capacity(t/d)			300	600-700	1000	1200	1500-1800	2500	3500	5000	6000	8000		10000
Slope of the kiln shell (%)			3.5	3.5	3.5	4	4	4	4	4	4	4		4
No. of supporters			3	3	3	3	3	3	3	3	3	3		3
Type of thrust roller			Mechanical	Mechanical or Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic	Hydraulic		Hydraulic
Rotary speed of kiln		Main driving (r/min)	0.445-2.22	0.676-3.38	0.36-3.57	0.36-3.57	0.39-3.9	0.41-4.07	0.4-4.0	0.35-4	0.35-4	Max4.23		Max5
		Auxiliary driving (r/min)	4.75	9.36	6.5	5.61	7.66	8.2	7.93	8.52	7.58	8.7		9.2
Main driving	Motor	Type	ZSN4-225-21	Z2-101	ZSN4-280-191B	ZSN4-280-191B	ZSN4-315-092	ZSN4-355-092	ZSN4-355-12	ZSN4-450-092Lp44	ZSN4-450-092	ZSN4-450-12		ZSN4-500-092
		Rated power(kw)	55	100	160	160	220	315	400	630	710	800		950×2
		Seed regulation Range(r/min)	~1000	~1500	1500	1500	1000	1000	100-1000	1500	87.5~1000	100~1000		100~1000
		Rated voltage(V)	440	220	440	440	440	440	440	660	600	600		600
	Reducer	Type	ZS145-1-1	ZS145-1-1	ZSY-450-40-V	ZSY450-40	NZS995-28VIBL	YNS1110-22.4VBR	YNS1400-3105VIBL	JH710C-SW305-40	JH280C-45	JH900C-SW305-25		JH900C-SW305-28
		Total speed ratio	49-63	50	40	40	28	22.4	31.5	42.226	28	23.901		26.646
Auxiliary driving	Motor	Type	Y122M-4	Y160M-6	Y160M-4B	Y160M-4	Y200L1-6	Y180L-4	Y200L-4	Y225M-4 lp44	Y250M-4	Y280M-4		Y315M1-4
		Rated power (kw)	4	7.5	15	11	18.5	22	30	55	55	90		132
		Rated rotary Speed (r/min)	1440	970	1460	1460	970	1470	1470	1480	1480	1480		1490
		Rated voltage(v)	380	380	380	380	380	380	380	380	380	380		380
	reducer	Type	ZL35-16	ZL35-7-1	ZSY160-31.5-II	ZSY355-31.5	ZSY355	YNS440-45 II R	YNS497-45ZC	JH220C-SW302-28	JH280C-45	ZSY400-35.5-		ZSY450-35.5-
		Total speed ratio	40.44	14	31.5	31.5	45	45	45	28	45	35.795		35.795
Total weight (excluding refractory brick)(t)			177	213	280.6	317	341	434	562	854	885	1201		1580

  ABOUT US                                                                                                                  
                            
Product Advantages: 
Here in Jiangsu Pengfei Group Co., Ltd, we have a wide range of product lines for customers, and we provide overall contracting services for cement production enterprises, including technological design, equipment supply, and assembly and debugging of equipment. And we undertake international biding projects as well. Moreover, we also provide equipment and technical service for grinding, calcining, crushing, dust collecting and transporting in enterprises like metallurgy, chemical industry, mining, electricity, and environment protection, etc.
1. Cement plant: for this line, we provide various services including engineering design, civil construction, equipment, assembly and debugging, technology services, and general contracting service.
2. Cement grinding plant: our cement grinding plant has advantages of simpler processing flow, easier operation, less investment, electricity saving, and environmental protection, and it can be mixed with admixture.
3. Industrial kiln and furnace: our industrial kiln and furnace is widely used in fields like metallurgy, chemical industry, building refractories, environmental protection sector, and that.
4. Grinding equipment: it is typically designed for grinding various ores and grindable materials for industrial and mining enterprises, and it can also be used for open-circuit grinding as well as circulatory closed-circuit grinding in conjunction with the powder classifier.
5. Crushing equipment: our crushers are typically designed for coarse and medium crushing of ores and other materials.
6. Dust collector: this kind of equipment is typically used in fields like metallurgy, electricity, chemical industry, building material, and many other sectors.
7. Cooling equipment: our monocular cooler has features of compact, rational and simple structure, high thermal efficiency, low maintenance costs, less equipment investment and high-efficiency operation. And all of our coolers have the advantages of high efficiency and low operation costs.
8. Drying machine: our rotary dryer is mainly used for drying slag, clay, limestone and more in fields of cement, chemical engineering, metallurgy, building material, etc.
9. Compound fertilizer equipment: this kind of machine features easy technology, low investment and convenient operation.
 
 PACKING AND TRANSPORTION
 
1. Export packing
All the packing are suitable for the sea-worthy packing and inland packing. the big parts like the shell for main equipments are all bared packing with obvious hoist point.the motor and gear box ,electrical parts are all packed by wooden box with COFF or packed with plywood.the parts which is made by steel or alloy are packed by iron cradle.
 2.2 The packing notes
     All the packing have obivous hoist point which is conveinent for hoisting at the port.All the packing are fixed,no leakage,no break,clean and ry.
     The shipping marks on the packing are like following:
      Consignee:Foreign client
      Consignor:Jiangsu Pengfei Group Co.,Ltd
      Destination Port:
      Length*width*height:
 
2 The export packing photos